【轴承故障检测】滚动轴承中进行基于振动的故障诊断研究（Matlab代码实现）

news2024/9/21 14:34:18

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📋📋📋本文目录如下：🎁🎁🎁

目录

💥1 概述

📚2 运行结果

🎉3 参考文献

🌈4 Matlab代码实现

💥1 概述

滚动轴承故障检测方法一般包括温度分析、油液分析以及振动信号检测等，通过不同的传感器的信号表现形式可以从不同角度分析轴承故障，通过多种方法的结合运用可以更加准确地判断轴承
故障。

本文可用于在匀速运行的滚动轴承中进行基于振动的故障诊断。
这是一个三步程序：（i）倒谱预白化：
减少其他周期性来源（如齿轮）的贡献。
（ii）带通滤波：提高信噪比，特别是当对系统共振执行时（iii）平方包络频谱：允许检测
（伪）循环稳态贡献，其特征是在特定循环频率下具有大分量
此功能与一个简单的演示一起提供，并且与倍频程完全兼容。

📚2 运行结果

部分代码：

function [xSES,alpha,th] = SES(x,fs,bpf,plotFlag,p,cpswFlag)
%% Estimation of the Squared Envelope Spectrum
% this function can be used for detecting bearing faults under constant
% working speed
%
% INPUTS
%   x = input signal
%   fs = sampling frequency
%   bpf = band-pass filter frequencies, use a vector as [f lower, f higher]
% put and empty vector if band-pass filtering is not needed
%       bearing fault detection can be improved if performed in a frequency band
%       wher the SNR is high (typically about a system resonance)
%   plotFlag = display the SES, 0 -> no (default), 1 -> yes
%   p = threshold significance level, default p = .999 (99.9%)
%   cpswFlag = cesptrum pre-whitening, 0 -> no (default), 1 -> yes
%       bearing fault detection is affected by periodic contribution due to
%       external sources such as gears. This effect can be reduced by whitening
%       the signal before SES
%
% OUTPUTS
%   SES = squared envelope spectrum
%   alpha = cyclic frequencies
%   th = threshold
%
% REF: Borghesani P. et al, Application of cepstrum pre-whitening for the diagnosis of bearing
%   faults under variable speed conditions, MSSP, 2013.
%
% M. Buzzoni
% May 2019

if nargin < 4
plotFlag = 0;
p = .999;
cpswFlag = 0;
end
if nargin < 5
p = .999;
cpswFlag = 0;
end
if nargin < 6
cpswFlag = 0;
end

L = length(x);
k = (0:L-1);

% cepstrum pre-whitening
if cpswFlag == 1;
x = real(ifft(fft(x) ./ abs(fft(x))));
end

% band-pass filtering and ses estimation
if isempty(bpf)
l = 1
h = floor(L/2)+1;
wfilt = zeros(size(x)); wfilt(l:h) = 1;
xf = ifft(2 .* fft(x) .* wfilt); % filtered analytic signal
else
l = floor(bpf(1)*L/fs); % lower freq. index
h = floor(bpf(2)*L/fs); % higher freq. index
wfilt = zeros(size(x)); wfilt(l:h) = 1;
xf = ifft(2 .* fft(x) .* wfilt); % filtered analytic signal
end
ENV = abs(xf).^2; % squared envelope
xSES = abs(1/L .* fft( ENV )) .^ 2; % squared envelope spectrum

% threshold
S0 = (h - l - k) ./ (2 * (h - l)^2 ) .* (mean(abs(xf).^2)).^2;
th = chi2inv(p,2) .* S0;

% keep only meaningful cyclic frequencies
alpha = k .* fs ./ L; % cyclic frequencies vector
alpha = alpha(1:h - l);
xSES = xSES(1:h - l); xSES(1) = 0; % put to zero the DC-term of SES in order to
th = th(1:h - l); % improve its visualization
if plotFlag == 1
% display results
tt = k ./ fs; % time vector
figure
subplot(211)
plot(tt,ENV,'k')
title('squared envelope')
xlabel('time (s)')
box off
subplot(212)
plot(alpha,xSES,'k')
title('squared envelope spectrum')
hold on, plot(alpha,th,'r')
legend('SES',[num2str(p .* 100) '% threhsold' ])
xlabel('cyclic frequency (Hz)')
box off
end